Electric cars (EVs) are ruling the charts with broad global popularity, and while 2025 is a pivotal year for EV progress, there are safety issues. EV progress is easing, but not without a hiccup or two. In 2025, we have seen several notable electric vehicle recalls that have piqued the interest of regulators, manufacturers, and, more importantly, vehicle owners.
EV Recalls 2025 illustrates the flux of a changing landscape in a developing electrical revolution, from battery power issues to software glitches! Below, we break down the best recalls of this year, the problems, the vehicles, and what you can do. Don’t panic if it is your vehicle!
Further, we will identify some vital elements of the NHTSA alert system and walk through the steps you need to take to navigate your recall so your EV safety is not compromised!
Recalls aren't specific to electric vehicles. Nevertheless, electric cars have new technologies and complexities that may present different risks. The common reasons why manufacturers recalled electric vehicles in 2025 included
The National Highway Traffic Safety Administration (NHTSA) has proactively determined recalls when manufacturers did not comply with federally mandated safety standards. With increased scrutiny on safety for EVs in 2025, the electric vehicle space experiences the highest number of recall notices ever issued in the electric vehicle segment.
Tesla, the leading brand in the EV space, was in the news for a major recall impacting more than 1.1 million vehicles worldwide. The 2025 Tesla recall addressed two significant issues:
Tesla issued an over-the-air software update to correct the Autopilot problem. Regarding the batteries, they offered free diagnostics and battery replacements at their service centers.
NHTSA's alert branded the battery recall as a "potentially life-threatening defect" and triggered distress notification to consumers according to federal safety regulations.
Ford faced its trouble in 2025 with a large-scale recall involving over 350,000 units of the Mustang Mach-E. The problem stemmed from a malfunctioning battery control module that caused sudden power loss while driving.
2022–2025 Ford Mustang Mach-E (all trims)
Ford issued a software patch and offered BECM replacements at certified EV service centers. The company worked with the NHTSA to ensure full compliance and transparency.
Hyundai and Kia, part of the Hyundai Motor Group, issued recalls for two flagship EVs due to braking system failures. A bug in the regenerative braking software caused vehicles to delay deceleration, increasing the risk of collision.
An OTA update resolved the issue for most vehicles. Only a limited number of brake control unit hardware replacements are required.
Rivian, a rising star in the EV industry, initiated a recall of approximately 40,000 R1T and R1S units after identifying problems with the suspension arm welds and battery pack sealing integrity.
Rivian contacted all affected owners and offered in-person inspections. Battery seal issues were prioritized due to the fire risk associated with EV battery issues.
Luxury EV maker Lucid issued a recall for over 12,000 Lucid Air sedans due to charging system incompatibility with select Level 3 public fast chargers.
All Lucid Air trims manufactured before March 2025
Lucid issued a firmware update and partnered with major charging networks to upgrade communication protocols.
Volkswagen’s popular ID.4 SUV faced a recall affecting 65,000 vehicles due to rapid battery degradation and infotainment screen glitches, leading to system crashes mid-drive.
2023–2025 Volkswagen ID.4
Volkswagen replaced affected battery packs under warranty and issued a software update to stabilize infotainment systems.
Use your vehicle’s VIN (Vehicle Identification Number) to check for active recalls:
If your vehicle is listed, please contact your dealership or EV service provider immediately. Most recalls involve free repairs, software updates, or replacements.
Some EV issues, especially those involving batteries or braking systems, pose serious safety risks. Scheduling your service quickly can help prevent accidents or further damage.
Follow your manufacturer’s app, email notifications, or support channels. OTA (over-the-air) updates may be available and installed automatically, but staying informed is essential.
While recalls happen across all vehicle types, EV recalls in 2025 highlight specific vulnerabilities unique to electric cars:
| Recall Component | EVs | Gas Vehicles |
| Battery Pack | High risk | Not applicable |
| Software & OTA Updates | Frequent | Rare |
| Regenerative Braking | Unique to EVs | Not present |
| High-Voltage Components | Common | Rare |
| Fire Risk | Related to lithium-ion batteries | Fuel system related |
Understanding these distinctions can help owners stay proactive in maintaining their vehicle safety.
As EVs become mainstream, recalls may affect public trust. However, it is essential to view them as part of a maturing industry. Early identification of EV battery issues or software bugs and issuing quick recalls demonstrates that automakers and regulatory bodies are improving oversight.
Most 2025 recalls have been resolved swiftly, minimizing risk and maintaining confidence in EV innovation.
Looking ahead, manufacturers and regulatory agencies are adopting measures to reduce future recall risks:
As the EV recall landscape evolves, consumers can expect safer vehicles with faster repair response times, making 2025 a pivotal year for setting new industry standards.
The significant recalls of electric vehicles in 2025 may seem alarming, but they also indicate progress related to EV transparency, regulation, and technology. Whether it’s a Tesla recall, an issue with regenerative braking, or high-voltage component failure, the industry was mostly quick to respond when recalls were performed, which was commendable for the customer.
If you are an EV owner or are looking to be an EV owner, remember to check recall notices regularly and stay on top of your software updates. This is your best chance to keep your vehicle safe in this whirlwind of stationary battery electric vehicle technology advancements.
This content was created by AI